At Midas Pattern Co., we’ve spent years refining our polyurethane (PU) moulding techniques, blending innovation with a commitment to sustainability and quality. Our processes are tailored for low-to medium-volume production and deliver precision, consistency, and eco-conscious results.
Here’s everything you need to know about what we do and how we do it:
What Makes Our Polyurethane Processes Unique?
One of the things that sets us apart is our ability to create intricate, highly detailed polyurethane parts through advanced moulding techniques. Whether you're looking for a one-off prototype or need us to scale up production, we can adapt our processes to your project’s needs.
How Do We Prioritise Sustainability?
Sustainability is at the heart of everything we do. We understand the growing demand for eco-friendly manufacturing practices, and we’ve integrated several green initiatives into our operations. All of our polyurethane waste is recycled, minimising environmental impact. Additionally, our energy-efficient machinery significantly reduces our energy consumption across the board.
Our dedication to sustainable practices has earned us the King’s Award for Sustainable Development, a testament to our long-term commitment to reducing our carbon footprint while maintaining production quality.
Related: Is Polyurethane Sustainable?
What’s the Difference Between Prototype and Production Polyurethane Moulding?
We offer both prototype and production moulding, so no matter where you are in your product development cycle, we can help.
Prototype moulding is typically the first step, allowing us to create initial models that help you test and refine your designs. This phase is crucial for working out any design flaws or adjustments before moving into full production.
Once you're satisfied with the prototype, we can shift to production moulding, offering consistent, high-quality parts at the volumes you need. Our production capabilities ensure that every piece meets your exacting standards, whether you need a handful of parts or a full production run.
How Do We Ensure Quality?
At Midas Pattern Co., quality is non-negotiable. We use the latest in precision technology to ensure each part we produce meets the highest standards. This ensures that whether you're ordering one prototype or 1,000 production parts, each one meets the same stringent requirements.
Can We Handle Complex or Intricate Designs?
Thanks to our in-house tooling capabilities and proprietary FASTrim and MRIM moulding techniques, we can take on projects that require a high level of detail and accuracy. Whether your design includes sharp angles, intricate patterns, or detailed textures, we have the expertise to make it happen.
This ability to handle complex designs is a key reason why so many industries turn to us for their polyurethane needs. We provide tailored solutions that others might struggle to deliver, ensuring your vision comes to life exactly as you imagined.
What Industries Do We Serve?
Our polyurethane moulding isn’t just about precision—it’s about making a real difference in people’s lives. We manufacture components used in life-saving and life-enhancing Med-Tech devices, helping to support critical medical innovations. From surgical instruments to diagnostic and therapeutic equipment, our processes ensure every part meets the highest standards required for healthcare.
Our services also cater to a wide range of industries, including medical, beauty, and lifestyle applications. Each sector has its own unique requirements, whether that’s in terms of durability, flexibility, or precision. We understand these demands and tailor our processes accordingly.
Why Choose Midas Pattern Co.?
Midas Pattern Co. is more than just a manufacturer. We’re a partner in your project’s success.
From the initial prototype to full-scale production, we offer comprehensive support, ensuring that your parts are delivered on time, on budget, and to your exact specifications. Our focus on sustainability, precision, and quality makes us a standout choice for businesses seeking reliable, eco-conscious manufacturing solutions.
If you have a project that requires polyurethane moulding and want to learn more about how we can help, feel free to reach out to us directly or visit our news page for updates on our latest innovations.
T: +44 (0)1234 358394
E: sales@midas-pattern.co.uk